The topic of determining the right cable size to use is still a rather unknown subject a lot of people question. If the size is less than the determined capacity, the cable may overheat and end up burning. Whereas, cable sizes that are too large are deemed unsafe and more expensive. To decide the right size of cables to use, here are some tips you may follow.
On every electric appliances, you may see its power capacity attached on a name plate. For example, you may see the following image of a name plate attached on a 1-phase motor pump below:
On the name plate, it is written the following: A capacity of 0,75 kW, 230 volt and 5.21 ampere.
The following is an explanation on calculating power to ampere if there is no information regarding ampere capacity on the name plate.
Let’s say we know that the 1-phase motor pump has 0.75 kW.
Note:
I = Ampere
P = Power (Watt)
V = Voltage (220 V)
Cos Ø = 0.8
I = 4.26 A
From the following ampere, we are required to use a cable with the conducting capabilities larger by around 125% as a safety factor.
I x 125%
4.26 x 125% = 5.32 A
After finding out the ampere with the safety factor, we may now decide the cable size based on the table below:
NO Cross Section mm² Ampere Used
1 0.75 mm² 12 A
2 1 mm² 15 A
3 1.5 mm² 18 A
4 2.5 mm² 26 A
5 4 mm² 34 A
6 6 mm² 44 A
7 10 mm² 61 A
8 16 mm² 82 A
9 25 mm² 108 A
10 35 mm² 135 A
11 50 mm² 168 A
12 70 mm² 207 A
13 95 mm² 250 A
14 120 mm² 292 A
We can now pick a cable that has the capability to conduct a current of 5.35 A, which is a cable with the cross section of 0.75 mm2. Below is a table to calculate a 1-phase motor pump with the known kW:
NO KW Voltage Ampere Safety Factor 125 % Cable Cross Section
1 0.75KW 220V 4.26A 5.33A 0.75 mm²
2 1.1KW 220V 6.25A 7.81A 0.75 mm²
3 2.2KW 220V 12.50A 15.63A 1 mm²
4 2.7KW 220V 15.34A 19.18A 2.5 mm²
5 3KW 220V 17.05A 21.31A 2.5 mm²
6 4KW 220V 22.73A 28.41A 4 mm²
7 5.5KW 220V 31.25A 39.06A 6 mm²
8 7.5KW 220V 42.61A 53.27A 10 mm²
9 15KW 220V 85.23A 106.53A 25 mm²
10 18.5KW 220V 105.11A 131.39A 35 mm²
This concludes the steps on deciding a cable size to use and how to apply it to daily life. Don’t forget to also pick the right type of cables in accordance to your needs and required capacity. For cable products, make sure you choose Wilson Cables with our range of benefits such as a faster extinguishing rate when burning, 99% pure copper, easy application, and usage of digital printing marking on our products.
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3. Understanding the Difference Between Medium Voltage and Low Voltage
4. How to Calculate KVA to Watts
5. Benefits of Electrical Grounding at Home and How to Install It